A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units

KANG Ju; WANG Qibing; WANG Zhichun; HAN Zhewen; ZUO Yue; ZHANG Hua; JIAO Xiangdong

doi:10.3901/JME.2022.24.058

Volume 58 Issue 24

Dec 2022

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JOURNAL OF MECHANICAL ENGINEERING > 2022 > 58(24): 58-83.

KANG Ju, WANG Qibing, WANG Zhichun, HAN Zhewen, ZUO Yue, ZHANG Hua, JIAO Xiangdong. A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units[J]. JOURNAL OF MECHANICAL ENGINEERING, 2022, 58(24): 58-83. doi: 10.3901/JME.2022.24.058

Citation:

KANG Ju, WANG Qibing, WANG Zhichun, HAN Zhewen, ZUO Yue, ZHANG Hua, JIAO Xiangdong. A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units[J]. JOURNAL OF MECHANICAL ENGINEERING, 2022, 58(24): 58-83. doi: 10.3901/JME.2022.24.058

Citation:

KANG Ju, WANG Qibing, WANG Zhichun, HAN Zhewen, ZUO Yue, ZHANG Hua, JIAO Xiangdong. A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units[J]. JOURNAL OF MECHANICAL ENGINEERING, 2022, 58(24): 58-83. doi: 10.3901/JME.2022.24.058

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A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units

doi: 10.3901/JME.2022.24.058

KANG Ju^{1, 2
,},
WANG Qibing¹,
WANG Zhichun³,
HAN Zhewen³,
ZUO Yue¹,
ZHANG Hua¹,
JIAO Xiangdong^{1, 2,*
,
,}

1.
School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617
2.
Beijing Higher Institution Engineering Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617
3.
North China Electric Power Research Institute Co., Ltd., Beijing 100045

Received Date: 20 Mar 2022
Rev Recd Date: 20 Sep 2022

Available Online: 07 Mar 2024

Issue Publish Date: 20 Dec 2022

Abstract

Abstract

There are numerous dissimilar metal welded joints (DMWJs) composed of ferrite heat-resistant steel and austenitic heat-resistant steel/nickel-based alloy in the boiler heating surface pipe system of ultra-supercritical (USC) thermal power units in China. The productive practices demonstrate that most of the DMWJs have early failure after service for 70 000-100 000 hours, and their service life is far less than the design life of 30 years or 200 000 hours. The frequent occurrence of early cracking accidents of DMWJs not only causes great harm to the safe operation of the unit, but also suffers great economic losses and negative social effects to the power generation enterprises. Meanwhile, it also reflects that the current understanding about weldability of dissimilar metals, especially the high temperature service performance of DMWJs, is still insufficient. In order to further reveal the early failure reasons of DMWJs, this work reviewed and summarized the research results of high temperature mechanical properties of 9-12%Cr/Nickel superalloy and 9-12% Cr/Austenitic dissimilar welded joints under high temperature creep and high temperature fatigue around China and other countries in the past two decades. The effects of various factors on the high temperature failure modes and failure characteristics of DMWJs were summarized through the ambient temperature, loading stress, thermodynamic characteristics, welding residual stress, microstructural evolution, et al. The fracture mechanisms of DMWJs under high temperature creep and fatigue conditions were expounded in detail, and it was also introduced a considerable of currently popular physical models about high temperature fracture damage and their development and application. Finally, it was proposed that two effective methods to improve the high temperature mechanical properties of DMWJs, and prospected for the relative researching trend in future.
- dissimilar metal welded joints,
- early failure,
- high-temperature creep,
- high-temperature fatigue,
- facture mechanisms

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References(123)

References

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A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units

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A Review on High Temperature Rupture Mechanisms of Dissimilar Metal Welded Joints for the USC Thermal Power Units

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